Condition monitoring involves continuously or periodically assessing the state of machinery and equipment through various techniques such as vibration analysis, thermography, ultrasound, and oil analysis. This process helps detect early signs of wear, damage, or deterioration, allowing maintenance teams to address issues before they lead to equipment failure or costly downtime.
In a pro-active engineering and maintenance culture, condition monitoring is beneficial because it:
• Reduces Unexpected Downtime: By identifying potential problems early, maintenance can be scheduled in advance, reducing unplanned shutdowns.
• Extends Equipment Life: Early detection of issues helps prevent further damage, thereby extending the life of machinery.
• Improves Safety: Proactive maintenance reduces the risk of catastrophic failures that could endanger workers.
• Enhances Efficiency: With better equipment reliability, production processes can run more smoothly, increasing overall operational efficiency.
• Lowers Maintenance Costs: Condition monitoring can reduce the need for extensive repairs and replacements, thereby lowering maintenance costs over time.
Overall, condition monitoring fosters a culture of proactive maintenance, focusing on early detection and problem-solving rather than reactive repairs, leading to greater efficiency, safety, and cost savings.
The MHC Bearing Checker
The easiest way to start your condition monitoring journey is using the MHC Bearing Checker - an advanced, portable diagnostic device designed to assess the health and condition of bearings and rotating equipment, including slow speed motors, gearboxes, pumps and fans. Equipped with a range of powerful features, it serves as a vital tool for proactive maintenance and reliability improvement efforts.
Unlock the full potential of your food production machinery with the MHC Bearing Checker. Fill in the form at the foot of this article to request a callback ↓
Main Features:
Non-Invasive Monitoring: The MHC Bearing Checker offers non-invasive monitoring capabilities, allowing maintenance professionals to assess equipment condition without the need for disassembly or downtime. It utilises ultrasonic energy emissions at 80Khz for early fault detection.
Real-Time Data: The device provides real-time data and instant feedback, enabling users to make informed decisions on the spot and take immediate corrective actions when necessary.
User-Friendly Interface: With an intuitive user interface, the MHC Bearing Checker is designed for ease of use, making it accessible to both experienced technicians and those new to condition monitoring.
Trend Analysis: The MHC allows users to trend data over time, facilitating the detection of gradual changes in asset condition and predicting potential failures before they occur.
Primary Purposes:
Proactive Maintenance: The MHC Bearing Checker is primarily employed for proactive maintenance practices, enabling maintenance teams to identify early signs of equipment deterioration, preventing unplanned downtime, extending asset life and replacing time-based PPMs with online checks.
Fault Detection: It excels at detecting faults and abnormalities in bearings and rotating machinery, which is crucial for preventing costly breakdowns and ensuring production continuity.
Lubrication Optimisation: The device assists in optimising lubrication practices by assessing the lubrication condition of assets, ensuring that machinery operates with the right quantity and quality of lubricant.
Safety Enhancement: By identifying potential issues in advance, the MHC contributes to enhancing safety for both equipment and personnel, reducing the risks associated with unexpected failures.
Incorporating the MHC Bearing Checker into your maintenance program empowers your team to proactively manage equipment health, minimise downtime, and improve overall reliability. This tool is an indispensable asset for modern maintenance professionals seeking to optimise their operations and reduce the total cost of ownership for critical machinery.
What Our Customers Say:
"The MHC gives us much more confidence in monitoring the health of critical bearings. We know when distress levels start to increase and can plan to have them changed, avoiding the unplanned breakdowns we had before." - Engineering Manager for an internationally operating animal feed manufacturer.
"During demonstration of the Bearing Checker, Activate found a high reading on the bearing on the spiral elevator. I could immediately see that catching this issue early would be a big potential saving, in terms of both money and stress. If this went down, it would be a major hassle to change over!" - Maintenance Manager for a global beverage bottler.
"The MHC has enabled us to make drastic changes to our time-based PPMs and we've cut out a lot of downtime tasks. An entire month's worth of tasks have been stripped out!" - Engineering Manager for a leading prepared foods manufacturer.
Unlock the full potential of your food production machinery with the MHC Bearing Checker. Fill in the form below to request a callback ↓